{"id":31015,"date":"2024-09-10T14:39:14","date_gmt":"2024-09-10T12:39:14","guid":{"rendered":"https:\/\/spacewell.com\/?p=31015"},"modified":"2025-07-16T12:03:59","modified_gmt":"2025-07-16T10:03:59","slug":"monitoreo-inteligente-de-energia-en-la-manufactura-como-comansa-redujo-el-consumo-de-energia","status":"publish","type":"post","link":"https:\/\/spacewell.com\/es\/recursos\/casos-de-exito\/monitoreo-inteligente-de-energia-en-la-manufactura-como-comansa-redujo-el-consumo-de-energia\/","title":{"rendered":"Supervisi\u00f3n inteligente de la energ\u00eda en la fabricaci\u00f3n: C\u00f3mo Comansa redujo un 74% el consumo de energ\u00eda"},"content":{"rendered":"
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Cliente<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Comansa (a trav\u00e9s de su socio Grupo 3E9<\/p>\n\n<\/div><\/div>\n\n

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\u00c1mbito<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Monitorizaci\u00f3n del consumo de energ\u00eda en 3 plantas de producci\u00f3n en Espa\u00f1a para optimizar el consumo de energ\u00eda.<\/p>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n\n

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Ubicaci\u00f3n<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Navarra, Espa\u00f1a<\/p>\n\n<\/div><\/div>\n\n

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Aplicaci\u00f3n<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Spacewell Energy<\/a><\/p>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>

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La empresa espa\u00f1ola Comansa fabrica gr\u00faas torre para el sector de la construcci\u00f3n desde 1962. En 2001 inici\u00f3 su expansi\u00f3n internacional, introduci\u00e9ndose en Estados Unidos y Canad\u00e1. Y en 2006 inici\u00f3 su expansi\u00f3n en China, con un centro de producci\u00f3n y una sucursal para atender a los mercados asi\u00e1ticos. <\/p>\n\n\n\n

Aunque eran muy competitivos y se hab\u00edan expandido internacionalmente con \u00e9xito, quer\u00edan controlar su consumo para comprenderlo mejor e identificar posibles ineficiencias. <\/p>\n\n\n\n

Comansa se enfrentaba a un reto cada vez mayor, como otros fabricantes de todo el mundo: los costes energ\u00e9ticos estaban ocupando una parte importante de los gastos operativos en sus tres f\u00e1bricas espa\u00f1olas. As\u00ed que decidieron tomar el control de su consumo, reducir el derroche de energ\u00eda e identificar oportunidades de ahorro con el apoyo del socio de Spacewell Energy, Grupo 3E. <\/p>\n\n\n\n

Retos en la gesti\u00f3n de la energ\u00eda<\/strong> <\/h2>\n\n\n\n

Con m\u00faltiples l\u00edneas de producci\u00f3n y maquinaria pesada, la huella energ\u00e9tica de Comansa era grande y compleja. Necesitaban informaci\u00f3n procesable, un seguimiento del consumo de energ\u00eda por unidad de producci\u00f3n y a trav\u00e9s de sistemas como compresores, turbinas y equipos de calefacci\u00f3n, ventilaci\u00f3n y aire acondicionado. <\/p>\n\n\n\n

Inicialmente se centraron en grandes consumos, como contadores generales y l\u00edneas de producci\u00f3n enteras, para realizar estudios y obtener indicadores de rendimiento energ\u00e9tico o saber cu\u00e1nta energ\u00eda consum\u00edan por unidad de producci\u00f3n. <\/p>\n\n\n\n

La soluci\u00f3n: Control inteligente de la energ\u00eda y mejoras espec\u00edficas<\/strong> <\/h2>\n\n\n\n

La monitorizaci\u00f3n energ\u00e9tica fue la primera fase del proyecto, seguida de un uso m\u00e1s amplio de Spacewell Energy para demostrar el ahorro energ\u00e9tico y detectar anomal\u00edas. <\/p>\n\n\n\n

Algunas de las medidas de mejora identificadas para conseguir ahorros fueron la instalaci\u00f3n de variadores de velocidad en compresores y turbinas de la l\u00ednea de pintura, la instalaci\u00f3n de energ\u00eda solar fotovoltaica y la iluminaci\u00f3n LED en la planta de fabricaci\u00f3n y en el edificio de oficinas. <\/p>\n\n\n\n

Comansa combin\u00f3 datos de hardware nuevo y existente para medir la electricidad, el gas, la energ\u00eda fotovoltaica, el agua, el CO\u2082, la temperatura, la humedad, los niveles de los dep\u00f3sitos, los caudales y los vol\u00famenes de aire comprimido. <\/p>\n\n\n\n

Gracias a la supervisi\u00f3n peri\u00f3dica, la centralizaci\u00f3n y el an\u00e1lisis de los datos, fue posible identificar varios puntos en los que era prioritario adoptar medidas de ahorro energ\u00e9tico. En consecuencia, el consumo se redujo gradualmente hasta niveles significativos. <\/p>\n\n\n\n

Resultados: Reducci\u00f3n del 74% del consumo de energ\u00eda <\/h2>\n\n\n\n

Gracias a la supervisi\u00f3n y optimizaci\u00f3n centralizadas, Comansa redujo el consumo anual de electricidad y gas de 10,8 millones de kWh a 2,9 millones de kWh, un<\/strong> 74% menos<\/strong>. Esto supuso un ahorro total de 2,27 millones de euros<\/strong>, con casi 200.000 euros ahorrados cada a\u00f1o<\/strong> desde el inicio del programa. <\/p>\n\n\n\n

Con estos resultados, Comansa planea ampliar la monitorizaci\u00f3n energ\u00e9tica a su planta de China y explorar el impacto de los sistemas de almacenamiento de iones de litio. <\/p>\n\n\n\n

El ejemplo de Comansa es para creer que cuanto m\u00e1s consumas, mayor ser\u00e1 tu margen para conseguir ahorros. Los fabricantes de todos los productos pueden reducir el consumo de energ\u00eda con el apoyo de un Sistema de Gesti\u00f3n Energ\u00e9tica que ayude a identificar las medidas con mayor retorno, adem\u00e1s de ofrecer datos reales del ahorro conseguido. <\/p>\n\n<\/div>

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<\/p>\n","protected":false},"excerpt":{"rendered":"

La empresa espa\u00f1ola Comansa fabrica gr\u00faas torre para el sector de la construcci\u00f3n desde 1962. En 2001 inici\u00f3 su expansi\u00f3n internacional, introduci\u00e9ndose en Estados Unidos y Canad\u00e1. Y en 2006 inici\u00f3 su expansi\u00f3n en China, con un centro de producci\u00f3n y una sucursal para atender a los mercados asi\u00e1ticos. Aunque eran muy competitivos y se … Leer m\u00e1s<\/a><\/p>\n","protected":false},"author":33,"featured_media":31027,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[346,36,115,340,354],"tags":[],"class_list":["post-31015","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-analisis-energetico","category-blog","category-casos-de-exito","category-energy","category-integracion-de-datos","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-50","no-featured-image-padding"],"acf":[],"yoast_head":"\nMonitorizaci\u00f3n inteligente de la energ\u00eda en la fabricaci\u00f3n: Caso pr\u00e1ctico<\/title>\n<meta name=\"description\" content=\"Lee este estudio de caso sobre el fabricante espa\u00f1ol Comansa, que consigui\u00f3 una asombrosa reducci\u00f3n del 74% de la energ\u00eda gracias a la Monitorizaci\u00f3n Inteligente de 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