{"id":31014,"date":"2024-09-10T14:39:14","date_gmt":"2024-09-10T12:39:14","guid":{"rendered":"https:\/\/spacewell.com\/?p=31014"},"modified":"2025-07-22T15:48:01","modified_gmt":"2025-07-22T13:48:01","slug":"smart-energy-monitoring-in-manufacturing-how-comansa-reduced-energy-use","status":"publish","type":"post","link":"https:\/\/spacewell.com\/de\/ressourcen\/kundenstimmen\/smart-energy-monitoring-in-manufacturing-how-comansa-reduced-energy-use\/","title":{"rendered":"Intelligente Energie\u00fcberwachung in der Fertigung: Wie Comansa den Energieverbrauch um 74% reduzierte"},"content":{"rendered":"
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Kunde<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Comansa (\u00fcber den Partner Grupo 3E9<\/p>\n\n<\/div><\/div>\n\n

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Arbeitsbereich<\/strong><\/p>\n\n<\/div><\/div>\n\n

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\u00dcberwachung des Energieverbrauchs in 3 Produktionsst\u00e4tten in Spanien zur Optimierung des Energieverbrauchs.<\/p>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n\n

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Ort<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Navarra, Spanien<\/p>\n\n<\/div><\/div>\n\n

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L\u00f6sung<\/strong><\/p>\n\n<\/div><\/div>\n\n

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Spacewell Energy<\/a><\/p>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>

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Das spanische Unternehmen Comansa stellt seit 1962 Turmdrehkrane f\u00fcr die Bauindustrie her. Im Jahr 2001 begann das Unternehmen mit seiner internationalen Expansion in die Vereinigten Staaten und nach Kanada. Und 2006 begann das Unternehmen, nach China zu expandieren, wo es ein Produktionszentrum und eine Niederlassung er\u00f6ffnete, um die asiatischen M\u00e4rkte zu bedienen. <\/p>\n\n\n\n

Obwohl sie sehr wettbewerbsf\u00e4hig waren und erfolgreich international expandiert hatten, wollten sie ihren Verbrauch \u00fcberwachen, um ihn besser zu verstehen und m\u00f6gliche Ineffizienzen zu erkennen. <\/p>\n\n\n\n

Comansa stand wie andere Hersteller weltweit vor einer wachsenden Herausforderung: Die Energiekosten nahmen einen erheblichen Anteil der Betriebskosten in den drei spanischen Fabriken ein. Also beschloss das Unternehmen, die Kontrolle \u00fcber seinen Verbrauch zu \u00fcbernehmen, die Energieverschwendung zu reduzieren und mit der Unterst\u00fctzung von Spacewell Energys Partner Grupo 3E Einsparungsm\u00f6glichkeiten zu identifizieren. <\/p>\n\n\n\n

Herausforderungen im Energiemanagement<\/strong> <\/h2>\n\n\n\n

Mit mehreren Produktionslinien und schweren Maschinen war die Energiebilanz von Comansa gro\u00df und komplex. Das Unternehmen ben\u00f6tigte verwertbare Erkenntnisse, um den Energieverbrauch pro Produktionseinheit und \u00fcber Systeme wie Kompressoren, Turbinen und HLK-Anlagen hinweg zu verfolgen. <\/p>\n\n\n\n

Sie konzentrierten sich zun\u00e4chst auf Gro\u00dfverbraucher wie allgemeine Z\u00e4hler und ganze Produktionslinien, um Studien durchzuf\u00fchren und Energieleistungsindikatoren zu erhalten oder um herauszufinden, wie viel Energie sie pro Produktionseinheit verbrauchten. <\/p>\n\n\n\n

Die L\u00f6sung: Intelligente Energie\u00fcberwachung und gezielte Verbesserungen<\/strong> <\/h2>\n\n\n\n

Die Energie\u00fcberwachung war die erste Phase des Projekts, gefolgt von einer breiteren Nutzung von Spacewell Energy, um Energieeinsparungen zu demonstrieren und Anomalien zu erkennen. <\/p>\n\n\n\n

Einige der Verbesserungsma\u00dfnahmen, die zur Erzielung von Einsparungen identifiziert wurden, umfassten die Installation von drehzahlvariablen Antrieben in Kompressoren und Turbinen in der Lackierstra\u00dfe, die Installation von Photovoltaikanlagen und LED-Beleuchtung in der Produktionsanlage und im B\u00fcrogeb\u00e4ude. <\/p>\n\n\n\n

Comansa kombinierte Daten von neuer und bestehender Hardware, um Strom, Gas, Photovoltaik, Wasser, CO\u2082, Temperatur, Feuchtigkeit, Tankf\u00fcllst\u00e4nde, Durchflussraten und Druckluftmengen zu messen. <\/p>\n\n\n\n

Durch die regelm\u00e4\u00dfige \u00dcberwachung, Zentralisierung und Analyse der Daten war es m\u00f6glich, mehrere Punkte zu identifizieren, an denen Energiesparma\u00dfnahmen vorrangig waren. Infolgedessen wurde der Verbrauch schrittweise auf ein betr\u00e4chtliches Niveau gesenkt. <\/p>\n\n\n\n

Ergebnisse: 74% Reduzierung des Energieverbrauchs <\/h2>\n\n\n\n

Dank der zentralen \u00dcberwachung und Optimierung konnte Comansa den j\u00e4hrlichen Strom- und Gasverbrauch von 10,8 Millionen kWh auf 2,9 Millionen kWh<\/strong>senken – eine<\/strong> Reduzierung um 74 %<\/strong>. Dies f\u00fchrte zu Gesamteinsparungen in H\u00f6he von 2,27 Millionen Euro<\/strong>, wobei seit Beginn des Programms jedes Jahr<\/strong> fast 200.000 Euro eingespart<\/strong> wurden. <\/p>\n\n\n\n

Aufgrund dieser Ergebnisse plant Comansa, die Energie\u00fcberwachung auf sein Werk in China auszudehnen und die Auswirkungen von Lithium-Ionen-Speicher-Systemen zu untersuchen. <\/p>\n\n\n\n

Das Beispiel Comansa zeigt: Je mehr Sie verbrauchen, desto gr\u00f6\u00dfer ist Ihr Spielraum, um Einsparungen zu erzielen. Hersteller aller Produkte k\u00f6nnen den Energieverbrauch mit Hilfe eines Energiemanagementsystems senken, das dabei hilft, die Ma\u00dfnahmen mit einer h\u00f6heren Rendite zu identifizieren und echte Daten \u00fcber die erzielten Einsparungen zu liefern. <\/p>\n\n<\/div>

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<\/p>\n","protected":false},"excerpt":{"rendered":"

Das spanische Unternehmen Comansa stellt seit 1962 Turmdrehkrane f\u00fcr die Bauindustrie her. Im Jahr 2001 begann das Unternehmen mit seiner internationalen Expansion in die Vereinigten Staaten und nach Kanada. Und 2006 begann das Unternehmen, nach China zu expandieren, wo es ein Produktionszentrum und eine Niederlassung er\u00f6ffnete, um die asiatischen M\u00e4rkte zu bedienen. Obwohl sie sehr … Weiterlesen …<\/a><\/p>\n","protected":false},"author":33,"featured_media":31026,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[35,507,416,402,96],"tags":[],"class_list":["post-31014","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-daten-integration","category-energie-analyse","category-energy-de","category-kundenstimmen","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-50","no-featured-image-padding"],"acf":[],"yoast_head":"\nIntelligente Energie\u00fcberwachung in der Fertigung: Fallstudie<\/title>\n<meta name=\"description\" content=\"Lesen Sie diese Fallstudie \u00fcber den spanischen Hersteller Comansa, der dank Smart Energy Monitoring eine erstaunliche Energiereduktion von 74% erzielen konnte.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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